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Ive managed to format my 64g one now as a 16g fat32, so will give it a go.
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OK,
Looks like its sorted, card got corrupted, cant actually recover it either, but the 64gb card worded once I had formatted it as a 16gb fat.
Not sure how/qhy it got corrupted, I did power down the Pi before removing the card (I was putting the rpi into a case).
Any recommended way of doing this ?
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The issues with SD card corruption are painful and obviously not desirable for a commercial solution.
I have been making some headway with overcoming this, as it is even more important for the UCM/Pi solution currently in development.
I will be releasing a much improved build in the coming weeks which actually locks the filesystem into read-only mode which should prevent corruption of the file system due to unexpected power failures and PSU issues.
Thanks,
Matt